CASE STUDY

90 Devonport Road

Pushing Boundaries with KOROK

At KOROK, we’re proud to have contributed to 90 Devonport Road—a pioneering project that now holds the title of New Zealand’s largest mass timber office building. Designed by Warren and Mahoney and developed by Willis Bond in partnership with Tauranga City Council, this landmark project redefines what’s possible for sustainable commercial construction in Aotearoa.

As part of the build, 78mm KOROK® fire and acoustic rated panels were specified and installed for external wall applications, contributing to the project’s high-performance envelope while supporting the mass timber structure with lightweight, resilient protection. Installed by Tika Interiors Limited, our panels were chosen for their proven reliability, fast installation time, and ability to support sustainable outcomes without compromising safety or acoustic control.

Sustainability at Scale

The goal was ambitious—a 100% reduction in embodied carbon, with a design targeting a 6 Star Green Star rating (the highest possible), alongside NABERSNZ and WELL Building Standard benchmarks. The result? A building that not only showcases natural beauty through its exposed timber columns and warm finishes, but one that’s genuinely future-ready.

By prioritising timber and selecting high-performance materials like KOROK®, the project team avoided designing in unnecessary complexity or carbon-intensive solutions. This thoughtful approach resulted in a cost-neutral, repeatable commercial model that leads the charge for the next generation of green buildings in New Zealand.

Building for People and Performance

Built by LT McGuinness, this 10,400sqm building now brings together the entire Tauranga City Council administration team under one roof for the first time since 2014. The space fosters collaboration, connection, and a shared commitment to a sustainable future.

“We wanted to push the boundaries to design a wholly sustainable, future-focused workplace which maximises the use of natural materials such as the exposed timber columns which celebrate the uniqueness of the building.”
— Anne Tolley, Chair of the Commission

KOROK’s Role

KOROK’s lightweight fire and acoustic rated wall systems have been engineered to complement mass timber construction by reducing structural loads, supporting acoustic separation, and accelerating installation programs. On a project of this size and vision, our 78mm panels provided the performance needed without compromising the environmental goals or design integrity.

As advocates for sustainable innovation in construction, we are proud to see our systems play a role in delivering landmark projects like 90 Devonport Road. It’s another example of how the KOROK system supports smarter, safer, and more sustainable buildings.

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CASE STUDY

The Glasshouse, Morningside

Glasshouse Morningside is a unique, urban oasis nestled in the heart of Auckland, offering a serene and elegant venue for a variety of events. As part of the evolving Morningside Precinct, Glasshouse contributes to the area’s dynamic and curated character, blending contemporary architecture with a mix of vibrant businesses. Designed to host everything from weddings and private parties to corporate functions and photoshoots, Glasshouse provides an unparalleled event space defined by its striking glass walls and lush greenery.

KOROK’s Role in the Project

To ensure the durability, safety, and acoustic integrity of this unique venue, 78mm KOROK panels were selected as the core external wall system solution. KOROK’s fire-rated and acoustic-rated panels played a crucial role in maintaining the building’s aesthetic while offering high-performance protection against fire, noise, and external weather conditions.

Key Features of KOROK External Wall Systems in Glasshouse Morningside

Fire-Rated & Weatherproof Protection

Glasshouse Morningside required external walls that met stringent fire safety requirements while also standing up to New Zealand’s diverse weather conditions. KOROK External Wall Systems provided a high-performing, fire-resistant solution that ensured both occupant safety and long-term durability.

Lightweight & Cost-Effective Installation

With no need for engineered slabs, KOROK’s lightweight panel system significantly reduced material costs and installation time. This efficiency enabled the construction team to maintain the project timeline without sacrificing quality or structural integrity.

Seamless Acoustic Performance

As a venue designed for events and gatherings, controlling sound was a crucial consideration. KOROK’s acoustic-rated panels ensured effective sound insulation, preventing noise disruptions and enhancing the intimate atmosphere of the space.

Durability Without Additional Cladding

Designed specifically for high-wind zones and exposed external applications, KOROK’s panels eliminated the need for extra cladding, reducing maintenance costs while maintaining a sleek architectural finish that complemented the venue’s glass-wall aesthetic.

Conclusion

The Glasshouse Morningside stands as a testament to the versatility and performance of KOROK External Wall Systems. By providing a lightweight, fire-resistant, and acoustically efficient solution, KOROK played an integral role in shaping this iconic Auckland venue. Our systems continue to set the standard for modern construction, offering architects and builders a practical yet high-performing solution for external wall applications.

For more information about our External Wall Systems and how KOROK can enhance your next project, visit our website or get in touch with our team today.

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CASE STUDY

Catalina Bay Apartments

KOROK® Fire and Acoustic Wall Systems at Catalina Bay Apartments

KOROK Building Systems played a key role in the construction of the Catalina Bay Apartments in Auckland, supplying our high-performance fire and acoustic wall systems. This 13-level waterfront development, built by LT McGuinness for client Willis Bond, consists of 73 luxury apartments across two towers and nine townhouses on a concrete podium. Designed by Architectus, the project integrates sustainability, history, and high-end living, offering panoramic views of Waitemata Harbour.

A Landmark Development with a Strong Foundation

The Catalina Bay Apartments were built on a historically significant site, once home to a Royal New Zealand Air Force base. The design of the development pays homage to this heritage while providing modern, high-quality residences.

Despite construction challenges such as extreme weather events and pandemic-related delays, the project was successfully completed in July 2024, thanks to the collaborative efforts of the client, consultants, and contractors. More than 2,200 workers contributed to this impressive 28-month build.

KOROK® – Setting the Standard in Fire and Acoustic Protection

KOROK is proud to have contributed to this landmark residential development, providing solutions that ensure safety, comfort, and efficiency. Our fire and acoustic wall systems continue to set the benchmark for high-performance construction in New Zealand’s premium apartment projects.

KOROK supplied all fire and acoustic wall systems for the project, including:

• Lift Shafts, Risers, and Ducts
• Intertenancy Apartment Walls

Our systems were chosen to enhance fire safety, acoustic insulation, and construction efficiency in this high-end residential development.

KOROK® for Lift Shafts, Risers, and Ducts

KOROK® panels provided an efficient and robust solution for the lift shafts, risers, and ducts at Catalina Bay, offering multiple advantages:

• Single-side installation: Eliminates the need for scaffolding inside shafts, accelerating the build process.
• Pre-weather installation: Our panels can be installed before the building is fully enclosed, preventing water ingress through open shafts and risers.
• Superior fire and acoustic performance: Ensuring compliance with New Zealand’s strict building codes for safety and comfort.

KOROK® for Intertenancy Apartment Walls

Each apartment in Catalina Bay was designed for privacy and luxury. KOROK® intertenancy walls played a crucial role in achieving this by delivering:

• Proven fire-rated protection and acoustic insulation, ensuring a safe and peaceful living environment.
• Solid wall construction, enhancing security and long-term durability.
• Faster installation times, reducing project timelines and labor costs.
• Sustainable solutions, minimizing construction waste and contributing to the development’s Homestar-7 sustainability rating.

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CASE STUDY

Xtreme Zero Waste Recycling Center

KOROK Panels at Work in Raglan: Quieting the Glass Recycling Hub

We’ve just wrapped up a project at the Xtreme Zero Waste recycling center in Raglan, where we installed a “box” using our fire and acoustic panels around their glass recycling facility. The goal? To keep the noise down from the glass recycling process. The crew at Xtreme Zero Waste couldn’t be happier, saying, “The box looks awesome and works well.” It’s great to see our panels doing their job, making the space quieter and more comfortable for everyone involved. We’re stoked to have been part of this project and to see our panels making a difference right here in Raglan.

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CASE STUDY

The Pacifica Tower

The Pacifica – Elevating Auckland’s Skyline with KOROK

Standing at 178 meters and reshaping the Auckland skyline, The Pacifica is New Zealand’s tallest residential tower. This iconic 57-story structure, designed by Plus Architecture and developed by Hengyi, was brought to life by one of New Zealand’s largest construction firms, Icon. With 273 luxurious apartments ranging from one-bedroom units to super-penthouses, The Pacifica is not just a solution to Auckland’s residential housing shortage but also a cornerstone for the rapid gentrification of its district.

The Pacifica – Elevating Auckland’s Skyline with KOROK

Standing at 178 meters and reshaping the Auckland skyline, The Pacifica is New Zealand’s tallest residential tower. This iconic 57-story structure, designed by Plus Architecture and developed by Hengyi, was brought to life by one of New Zealand’s largest construction firms, Icon. With 273 luxurious apartments ranging from one-bedroom units to super-penthouses, The Pacifica is not just a solution to Auckland’s residential housing shortage but also a cornerstone for the rapid gentrification of its district.

The Pacifica – Elevating Auckland’s Skyline with KOROK

Standing at 178 meters and reshaping the Auckland skyline, The Pacifica is New Zealand’s tallest residential tower. This iconic 57-story structure, designed by Plus Architecture and developed by Hengyi, was brought to life by one of New Zealand’s largest construction firms, Icon. With 273 luxurious apartments ranging from one-bedroom units to super-penthouses, The Pacifica is not just a solution to Auckland’s residential housing shortage but also a cornerstone for the rapid gentrification of its district.

Architectural Vision

The Pacifica’s design, inspired by Auckland’s network of laneways and expansive blue skies, features a unique transition from a darker, intricate lower half to a lighter, open upper half. Plus Architecture’s creative lead, Ian Briggs, highlights the meticulous attention to detail, particularly in the glasswork that transitions from granular at the lower levels to more serene as it reaches the skyline. The building not only harmonizes with the street-level environment but also establishes a distinct presence in Auckland’s evolving cityscape.

Awards and Recognition

The Pacifica has garnered significant acclaim, including:

• 2023 Concrete NZ Awards – Nauhria Premier Concrete Award – Winner

• 2022 New Zealand Commercial Project Awards – Residential – Gold
• 2021 International Property Awards: Asia Pacific – Best Apartment/Condominium New Zealand Award – Winner
• 2021 Property Council New Zealand Rider Levett Bucknall Property Industry Awards – Multi-Unit Residential Property Award – Winner

KOROK’s Contribution

KOROK played a crucial role in ensuring The Pacifica’s safety and sound insulation by supplying all the fire and acoustic rated panels used in the lift shafts, risers, and ducts

Architectural Highlights

The Pacifica integrates luxury and functionality across its 273 apartments. Upper-level units feature winter gardens that provide a buffer between residents and the outside environment, echoing the sense of a traditional front garden. The interiors reflect contemporary New Zealand design with natural materials and darker timbers, creating a warm, sheltering atmosphere.

The Pacifica stands as a testament to modern residential architecture, combining luxury living with practical urban solutions. KOROK’s fire and acoustic rated panels played an essential role in this landmark project, reflecting our commitment to delivering high-performance building solutions. This project underscores our dedication to enhancing safety, efficiency, and comfort in luxury residential construction.

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CASE STUDY

BNZ Place: A Testament to Innovation and Sustainability

After nearly four years of design and construction, BNZ Place at 1 Whitmore Street in Wellington is officially open. This 12-storey, 17,000m² building, a collaborative effort between Studio Pacific Architecture and Jasmax, epitomizes practical and purposeful workplace design, combining sustainability, wellbeing, and functionality.

Seismic Resilience and Safety

BNZ Place is one of the most seismically resilient buildings in New Zealand, featuring base isolation to protect against significant structural damage during earthquakes. Raised on a plinth to minimize flood risks and supported by piles extending 60 meters below ground, the building exceeds seismic strength requirements with an NBS rating above 180%.

Innovative Features and Sustainability

Targeting a 5 Green Star As-Built rating, BNZ Place incorporates high-performance solar control glass, energy-efficient systems, and a structural steel diagrid. Efficient floorplates, a double-height entry lobby, inter-floor stairs, and a rooftop courtyard contribute to its state-of-the-art design.

KOROK’s Contribution

KOROK played a crucial role in the construction of BNZ Place by supplying fire and acoustic walls for lift shafts, risers, and ducts. KOROK panels offer significant advantages over traditional construction, as they can be installed from one side only, eliminating the need for scaffolding inside shafts and reducing construction time and costs. Additionally, KOROK panels can be installed before the structure is watertight, preventing water ingress through open shafts.

A Collaborative Effort

The project involved collaboration with various stakeholders, including Newcrest LP, the developer behind the building. CEO Dan Huggins emphasized BNZ’s commitment to Wellington and its future. “BNZ Place reflects our commitment to the city and our vision for the future. We are thrilled to share this vibrant and innovative space with our customers, colleagues, and the people of Wellington,” he said.

BNZ Place at 1 Whitmore Street symbolizes resilience, innovation, and sustainability. With its doors now open, it stands as a testament to collaboration, forward-thinking design, and a commitment to a better future for Wellington.

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CASE STUDY

Wellington Convention and Exhibition Centre

Situated directly across from the New Zealand Museum, Te Papa, Tākina is a modern facility spread across three floors. The upper levels offer extensive conference spaces accommodating up to 1600 delegates, while the ground floor is dedicated to international and domestic exhibitions. Built to a 5-Star Greenstar standard, Tākina exemplifies sustainable building practices in New Zealand. We commend LT McGuinness Ltd for their exceptional leadership and execution throughout the Tākina project. Their focus on quality, safety, and innovation ensured that Tākina achieved high standards in fire safety, acoustic control, and construction efficiency.

Situated directly across from the New Zealand Museum, Te Papa, Tākina is a modern facility spread across three floors. The upper levels offer extensive conference spaces accommodating up to 1600 delegates, while the ground floor is dedicated to international and domestic exhibitions. Built to a 5-Star Greenstar standard, Tākina exemplifies sustainable building practices in New Zealand.

We commend LT McGuinness Ltd for their exceptional leadership and execution throughout the Tākina project. Their focus on quality, safety, and innovation ensured that Tākina achieved high standards in fire safety, acoustic control, and construction efficiency. Their collaborative approach and dedication to sustainable building practices have significantly benefited the project, and we are pleased to have been part of their team.

Project Highlights:

• Earthquake Protection: Tākina’s structural resilience is ensured by 32 base isolators, allowing for movement up to 750mm in any direction.
• Innovative Design: The building features an expansive curtain wall, curved entries, and large stud heights, which posed unique construction challenges that were successfully managed.
• Health and Safety: Despite the complexities, the project saw no major accidents, highlighting the effectiveness of rigorous health and safety protocols.
• Budget and Timeline: With a transparent tender model and precise planning, the project was completed within budget and on schedule, despite market fluctuations.

KOROK Contribution

• Product Supplied: 78mm Panels Gen 2
• Service Provided: Lift Shafts, Risers, Ducts Fire and Acoustic Rated Protection

KOROK is proud to have supplied our 78mm Panels Gen 2 for the Wellington Convention and Exhibition Centre. Our participation in this project enabled us to enhance the efficiency of both the design and construction phases.

Key Features and Benefits of KOROK Panels:

• Single-Side Installation: Panels can be installed from one side only, eliminating the need for scaffolding inside the shaft, which reduces construction time and costs.
• Early Installation: KOROK panels can be installed before the structure is fully watertight, helping to prevent water from entering the building through open shafts.
• Cost and Time Efficiency: The innovative design of KOROK panels streamlines the construction process, resulting in faster program times and overall cost savings.

The Wellington Convention and Exhibition Centre showcases modern architectural design and the performance of KOROK products. By choosing KOROK, LT McGuinness Ltd ensured that Tākina met high standards of fire safety, acoustic control, and construction efficiency. We are pleased to have contributed to this significant project, enhancing Wellington’s skyline and setting a benchmark in sustainable construction. For more information on how KOROK can enhance your next project, please contact us.

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CASE STUDY

Voco-HIE Hotel

KOROK® was involved in the construction of a dual-branded hotel in Auckland’s Central Business Precinct. Located at the corner of Albert and Wyndham Streets, this project, led by Icon NZ, began in 2019 and was completed in December 2021. The VOCO-HIE development is a 38-story building, standing approximately 135 meters tall, making it one of New Zealand’s tallest structures. The building offers expansive views across Waitemata Harbour and Mount Eden, featuring a modern design.

Building Design and Features

The dual-branded hotel includes:

• A 4-story glazed podium with separate entries for both hotels.
• Guest services such as an all-day restaurant, bar, fitness center, and retail spaces.
• 294 Holiday Inn Express rooms on the lower floors.
• 200 VOCO Hotel rooms on the upper floors.

The VOCO brand, chosen by global hotel operator IHG, emphasizes sustainability through initiatives like recycling plastic bottles for bedding and using honey from onsite bees. The Auckland VOCO hotel continues these practices, alongside the ‘Me Time’ concept focusing on premium beds, superior showers, user-friendly technology, and innovative lighting.

KOROK®’s Contribution

KOROK® provided high-performance fire and acoustic wall systems for the VOCO-HIE development. Key highlights include:

• Fire Protection: KOROK® systems offer up to a 2-hour fire rating, ensuring strong fire safety.
• Acoustic Performance: The systems exceed the minimum STC 55 rating for hotels, achieving an STC 63 rating, ideal for ensuring a quiet environment for guests.
• Design and Installation: KOROK®’s interlocking panels simplified and sped up installation, reducing labor costs and construction time. The panels’ clip-together design allowed for easy installation by a small crew, with comprehensive installation guides and on-site training provided.
• Space Efficiency: The small footprint of KOROK® panels maximized usable floor space, offering developers greater flexibility in building design and planning.

Environmental Commitment

KOROK® panels were manufactured in New Zealand from locally sourced materials and were custom-made to minimize waste. They are fully recyclable and reusable, aligning with the sustainable ethos of the VOCO brand.

Collaboration and Innovation

KOROK® and Icon NZ collaborated closely to devise solutions for lift shafts and staircases, reflecting a commitment to quality and innovation in construction.

KOROK® was proud to contribute to the VOCO-HIE dual-branded hotel project, providing high-performance fire and acoustic wall systems that supported the building’s design and sustainability goals. This project showcased KOROK®’s dedication to quality and innovative building solutions.

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CASE STUDY

Auckland Film Studio and Sound Stage

KOROK is proud to have supplied the critical fire and acoustic wall systems for the Auckland Film Studio and Sound Stage project. Designed by Ignite Architects and built by Haydn & Rollett Construction, this facility sets a new standard in the New Zealand cinema industry.

KOROK’s Contribution

Our 78mm KOROK panels Gen 2 were chosen for their superior fire and sound-rated properties, achieving a Noise Criterion rating below NC-20. This was crucial in ensuring optimal recording conditions, despite the studios’ proximity to urban noise sources like Auckland’s western rail line.

Sustainable Design and Construction

The project has been awarded a 4 Green Star As-Built rating, recognizing its sustainable design and construction practices.

KOROK is honoured to contribute to a project that not only pushes the boundaries of film studio design but also promotes sustainability and economic growth in Auckland. We look forward to seeing the long-term benefits this project will bring to the local community and the entertainment industry.

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CASE STUDY

Dunedin’s Social Housing Project

In 2022, Dunedin’s Loan and Mercantile building was transformed into the Suzanne Lund Community Loft Apartments, a notable social housing development. This project, driven by Russell Lund of Lund South Ltd, showcases the practical application of 78mm KOROK panels Gen 2.

Proactive Design Leadership

Russell & Suzanne Lund’s proactive approach was essential in bringing this project to fruition. their decision to use KOROK panels ensured that the building met necessary safety and performance standards. The Lund’s leadership in design and development has set a positive example for integrating heritage preservation with modern housing needs.

Social Housing Impact

The Suzanne Lund Community Loft Apartments provide 30 social housing units, managed by the Salvation Army. This includes 28 one-bedroom units, one two-bedroom unit, and one three-bedroom unit, along with communal facilities such as a support office, community room, courtyard, drying room, and bike storage. This development addresses the need for social housing in Dunedin, offering a supportive environment for low-income tenants.

Flexibility of KOROK Panels

KOROK was chosen for its flexibility in meeting the project’s requirements. lightweight nature and strong performance were key in adapting the heritage structure to modern standards without compromising its historical integrity. This flexibility makes KOROK panels a trusted choice for diverse construction projects. The 78mm KOROK panels Gen 2, used extensively in this project, are known for their high performance and lightweight design. These fire and acoustic-rated panels are made from zinc-coated steel strips, meeting AS/NZS1397:2001 standards. KOROK panels offer excellent fire resistance and acoustic performance, making them suitable for various construction needs.

The use of 78mm KOROK panels Gen 2 in the Suzanne Lund Community Loft Apartments highlights their effectiveness in demanding construction projects. This case study demonstrates KOROK’s role in transforming a heritage building into a valuable social housing resource and emphasizes Russell & Suzanne Lund’s proactive leadership in creating community-focused housing solutions.

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