Panel Handling

Panel Handling

Panel Handling

KOROK manufactures lightweight wall panels consisting of galvanised or colour steel shells filled with aerated concrete.

Generally, KOROK products are delivered to your building or other site on long trailers and articulated trucks.

Our products are packed with reasonable protection against damage during delivery, however care must be exercised during unloading.

Forklift, Hiab or crane unload is required.

GUIDELINES

Ensure packs are lifted slowly, avoiding jerking where possible.

Panel Handling

Forklift unloading – 150mm between pack and mast.

Panel Handling

Ensure soft slings are neatly running on the inside of the two most inner timber collars of the pack.

Ensure soft slings are running continuously from the hooks to underneath the pack and back up to the hook.

Panel Handling

Do not loop the sling around itself with only one end connected to the hook. This may damage the panels when lifted.

Panel Handling

Ensure you lift only one or two packs at a time.

PACK SIZES

The panels are packed in timber pallets, measuring 1200mm wide by 300mm high.

There will be 2, 4 or 6 timber pallets for each pack (depending on length), nominally spaced 1200mm apart, middled from pack centre.

Packs can be stacked up to 6 packs high and must be placed side by side or end on end, on the truck / trailer tray.

When stacking back-to-back, timber collars must butt up against each other.

The length of the pack will vary according to the length of the panel required by the customer, commonly between 2.0 and 7.0 metres in length (can be up to 9.0m).

COMMON PACK WEIGHTS

Standard 3 metre pack = 390 – 470kg (nominal); Standard 6 metre pack = 780 – 936kg (nominal).

STRAPPING DOWN PACKS

Loads must be strapped down and secured by appropriate means. Load strops are most highly recommended, allowing 12 to 16 strops for a full semi load, more for B-Train transport.

Packs are to always be strapped over timber collars. No belly straps done with plastic angles at any time.

When stacking higher than 4 packs, a second set of straps must be placed after the third pack over timber collars only, before adding further packs.

ACCESSORIES

At times, a bundle of steel C-track or Angle strips may be placed on top of the load. These may measure up to 6.0 metres in length and weigh from 10kg to 500kg depending on the quantity.

IN TRANSIT

Where possible, avoid sudden braking and jolts during transit to reduce impacts on the product.

Re-tension strops every two hours at a minimum.

UNLOADING

Forklift, Hiab or crane unload is required.

Use soft slings or forks only, no chains to be used on product.

All lifting to only be done under middle crate, closest to the bearers to take the weight.

Forklift unloading – 150mm between pack and mast.

Care must be taken on unload and storage of product, avoiding bumps and scratching.

Guidelines must be carefully followed (turn over page).

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Products

Products

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Boathouse Bay

Boathouse Bay: A Showcase of Sustainable Community Living

CASE STUDY

Boathouse Bay: A Showcase of Sustainable Community Living

Located at Snells Beach, just north of Auckland, Boathouse Bay by Crosson Architects has set a new standard in environmentally-conscious design, winning the prestigious title of Home of the Year 2024. This award-winning project offers a perfect blend of architecture and nature, creating a community-focused environment that celebrates New Zealand’s coastal lifestyle.

Innovative Design with a Coastal Influence

Inspired by the traditional Kiwi bach, Boathouse Bay reflects simplicity and connection to nature. The development embraces natural materials, muted tones, and open communal spaces, fostering a sense of unity among its residents. The layout encourages interaction, with thoughtfully designed pathways connecting homes to shared outdoor areas, reinforcing the idea of community living.

KOROK’s Role in Enhancing Safety and Sustainability

Central to Boathouse Bay’s design is the use of 51mm KOROK Intertenancy Terraced Housing Systems, which offer superior fire protection without compromising the project’s environmental goals. Our fire-rated systems ensure that the development remains safe, durable, and sustainable. The aluminum brackets included in the KOROK system safeguard the structure in the event of a fire, reinforcing both safety and structural integrity for terraced housing.

Setting a Benchmark for Future Living

Boathouse Bay is more than just a residential development—it’s an example of how modern, community-focused living spaces can integrate sustainability, safety, and social interaction. As the Home of the Year 2024, it stands as an inspiration for future projects that aspire to merge contemporary design with environmental stewardship.

Boathouse Bay

KOROK Systems used in this project

Intertenancy Terraced Housing Systems

Intertenancy Terraced Housing

In terraced housing and town houses, conventional framed wall systems rely on the internal linings for fire-resistance. Penetrating these linings potentially destroys the fire-rated barrier.

Related Projects

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KOROK® 51mm Galv Panel

KOROK® 51mm Galv Panel

KOROK® 51mm Galv Panel

High Performing and Lightweight

51mm KOROK® panels are rollformed from zinc coated steel strips. The steel from which the shells are manufactured conforms to AS/NZS1397:2001. Steel shells have a base metal thickness of 0.4mm B.M.T. with a Z275 zinc coating. These panels have an aerated concrete core and weigh nominally 10.2kg per lineal metre.

KOROK® produces 51mm panel. KOROK® 51mm panel provides a -/60/60 FRR and is perfectly suited for terraced house intertenancy walls and apartment intertenancy walls.  The narrower gauge allows you to keep more floor space as it isn’t taken up by walls.

KOROK® 51mm Galv Panel

Performance and Features

  • Fire Rating: KOROK® 51mm panels provide a fire resistance rating of -/60/60 FRR, meeting stringent safety requirements for intertenancy walls in terraced houses and apartments.
  • Acoustic Efficiency: Designed to reduce sound transmission, these panels ensure quieter living environments, making them an excellent choice for densely populated or high-traffic areas.
  • Space-Saving Design: The 51mm thickness allows for slimmer walls, helping to maximize valuable floor space without compromising structural integrity or performance.

 

KOROK® 51mm galv panels are used for:

Applications and Systems

  • Vertical Orientation: Panels are installed vertically and secured to timber or steel framing with aluminum brackets.
  • Versatility: Compatible with wall framing, insulation, and linings specified within the system appraisal, ensuring seamless integration into your building project.
  • Scope of Use: Appraised for all buildings of all importance levels as defined by AS/NZS 1170.

Projects using KOROK® 51mm Galv Panel

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