Panel Handling

Panel Handling

Panel Handling

KOROK manufactures lightweight wall panels consisting of galvanised or colour steel shells filled with aerated concrete.

Generally, KOROK products are delivered to your building or other site on long trailers and articulated trucks.

Our products are packed with reasonable protection against damage during delivery, however care must be exercised during unloading.

Forklift, Hiab or crane unload is required.

GUIDELINES

Ensure packs are lifted slowly, avoiding jerking where possible.

Panel Handling

Forklift unloading – 150mm between pack and mast.

Panel Handling

Ensure soft slings are neatly running on the inside of the two most inner timber collars of the pack.

Ensure soft slings are running continuously from the hooks to underneath the pack and back up to the hook.

Panel Handling

Do not loop the sling around itself with only one end connected to the hook. This may damage the panels when lifted.

Panel Handling

Ensure you lift only one or two packs at a time.

PACK SIZES

The panels are packed in timber pallets, measuring 1200mm wide by 300mm high.

There will be 2, 4 or 6 timber pallets for each pack (depending on length), nominally spaced 1200mm apart, middled from pack centre.

Packs can be stacked up to 6 packs high and must be placed side by side or end on end, on the truck / trailer tray.

When stacking back-to-back, timber collars must butt up against each other.

The length of the pack will vary according to the length of the panel required by the customer, commonly between 2.0 and 7.0 metres in length (can be up to 9.0m).

COMMON PACK WEIGHTS

Standard 3 metre pack = 390 – 470kg (nominal); Standard 6 metre pack = 780 – 936kg (nominal).

STRAPPING DOWN PACKS

Loads must be strapped down and secured by appropriate means. Load strops are most highly recommended, allowing 12 to 16 strops for a full semi load, more for B-Train transport.

Packs are to always be strapped over timber collars. No belly straps done with plastic angles at any time.

When stacking higher than 4 packs, a second set of straps must be placed after the third pack over timber collars only, before adding further packs.

ACCESSORIES

At times, a bundle of steel C-track or Angle strips may be placed on top of the load. These may measure up to 6.0 metres in length and weigh from 10kg to 500kg depending on the quantity.

IN TRANSIT

Where possible, avoid sudden braking and jolts during transit to reduce impacts on the product.

Re-tension strops every two hours at a minimum.

UNLOADING

Forklift, Hiab or crane unload is required.

Use soft slings or forks only, no chains to be used on product.

All lifting to only be done under middle crate, closest to the bearers to take the weight.

Forklift unloading – 150mm between pack and mast.

Care must be taken on unload and storage of product, avoiding bumps and scratching.

Guidelines must be carefully followed (turn over page).

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Introducing COLORSTEEL® MAXAM™: The Next Generation of Steel Solutions

Introducing COLORSTEEL® MAXAM™: The Next Generation of Steel Solutions

Introducing COLORSTEEL® MAXAM™: The Next Generation of Steel Solutions

At KOROK, we are committed to delivering the highest quality fire and acoustic rated wall systems, and today we are excited to introduce a major upgrade in our materials. We are transitioning to the new COLORSTEEL® MAXAM™, which will replace our previously used COLORSTEEL® ENDURA® and COLORSTEEL® MAXX® ranges. This change marks a significant advancement in the technology and performance of our wall systems.

What is COLORSTEEL® MAXAM™?

COLORSTEEL® MAXAM™ combines the renowned quality and consistency of COLORSTEEL® with innovative ACTIVATE™ technology. This new single substrate product solution is designed with corrosion resistance and longevity in mind, making it suitable for most of New Zealand’s environmental conditions.

The Benefits of ACTIVATE™ Technology

  • Strategic Positioning: The aluminium/zinc/magnesium compounds in the coating are strategically positioned to activate at the start of weathering, providing sacrificial protection when it is most needed.
  • Robust Barrier Formation: Magnesium compounds encourage the formation of a robust barrier at cuts and scratches, slowing the rate of subsequent corrosion.
  • Long-Lasting Protection: The magnesium compounds ‘activate’ the metal coating, resulting in more effective, longer-lasting sacrificial protection.

Transitioning to the Future

The introduction of COLORSTEEL® MAXAM™ reflects our commitment to innovation and excellence. By integrating this advanced material into our KOROK wall systems, we are ensuring that our products not only meet but exceed the highest standards of performance and durability. For more information on COLORSTEEL® MAXAM™ and its benefits, please contact our customer service team.

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KOROK Apartment Wall Solutions

KOROK Apartment Wall Solutions

KOROK Apartment Wall Solutions

The Ultimate All-in-One Solution for Fire & Acoustic Rated Intertenancy Wall Systems

For over  25 years, KOROK has been a trusted provider of high-performance fire and acoustic walls for the multi-level construction market. Now, with the introduction of the KOROK KIR high-performance intertenancy apartment wall systems, KOROK offers comprehensive solutions for seamless floor plate transitions.

Our systems integrate lift cores, riser ducts, stair cores, hallways, and apartments into one streamlined package. Experience unparalleled fire, seismic, acoustic, and safety protection with KOROK – your all-in-one solution for modern construction needs.

Simplify with KOROK: Combining Performance and Safety

Experience the perfect blend of simplicity and performance with KOROK. Our range of IT wall solutions incorporates fire protection, seismic deflection, passive safety, and acoustic efficiency, all while eliminating complex build-ups. KOROK delivers unmatched performance, safety, and simplicity for your construction needs.

Intertenancy Apartment Solution

  • Early Installation
  • Solid & Secure
  • Tested performance
  • STC rating from 55 up to 69
  • Fire rating from FRR 30 to FRR 120
  • Simplified program continuity
  • Waste reduction with custom lengths

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KOROK Apartment Wall Solutions

Wall Transition

  • Tested Fire Door Solutions
  • Simple transitioning for interface junctions

Corridor, Service Riser & Ducts

  • Multiple wall design solutions
  • Single-sided fix
  • Non-weather dependent
  • Simple passive fire service penetrations allowing for early services installation
  • Programme Continuity
  • Reduction in scaffolding
  • Early Inspection & installation

Lift Cores

  • Structural steel infills
  • Intumescent coated steel connections
  • Slab to Slab options
  • Early fix services & lift components
  • Added fall protection
  • Simple penetration solutions
  • Door head solutions
  • Early installation & sequencing continuity

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Lift Shafts, Risers, Ducts Fire and Acoustic Rated Protection

Stair Core & Scissors Stairs

  • Safe exit
  • Linings are optional
  • Prefinished colour coated panel options
  • Prefinished panel provide a cost-effective, single fixed solution
  • Reduced structural steel
  • Multiple installation solutions
  • Programme continuity
  • Small crew to install
  • Lightweight simplicity
  • Handrail connection

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KOROK Scissor Stairs

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Products

Products

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The Pacifica Tower

The Pacifica Tower

CASE STUDY

The Pacifica Tower

The Pacifica – Elevating Auckland’s Skyline with KOROK

Standing at 178 meters and reshaping the Auckland skyline, The Pacifica is New Zealand’s tallest residential tower. This iconic 57-story structure, designed by Plus Architecture and developed by Hengyi, was brought to life by one of New Zealand’s largest construction firms, Icon. With 273 luxurious apartments ranging from one-bedroom units to super-penthouses, The Pacifica is not just a solution to Auckland’s residential housing shortage but also a cornerstone for the rapid gentrification of its district.

The Pacifica Tower

The Pacifica – Elevating Auckland’s Skyline with KOROK

Standing at 178 meters and reshaping the Auckland skyline, The Pacifica is New Zealand’s tallest residential tower. This iconic 57-story structure, designed by Plus Architecture and developed by Hengyi, was brought to life by one of New Zealand’s largest construction firms, Icon. With 273 luxurious apartments ranging from one-bedroom units to super-penthouses, The Pacifica is not just a solution to Auckland’s residential housing shortage but also a cornerstone for the rapid gentrification of its district.

The Pacifica – Elevating Auckland’s Skyline with KOROK

Standing at 178 meters and reshaping the Auckland skyline, The Pacifica is New Zealand’s tallest residential tower. This iconic 57-story structure, designed by Plus Architecture and developed by Hengyi, was brought to life by one of New Zealand’s largest construction firms, Icon. With 273 luxurious apartments ranging from one-bedroom units to super-penthouses, The Pacifica is not just a solution to Auckland’s residential housing shortage but also a cornerstone for the rapid gentrification of its district.

Architectural Vision

The Pacifica’s design, inspired by Auckland’s network of laneways and expansive blue skies, features a unique transition from a darker, intricate lower half to a lighter, open upper half. Plus Architecture’s creative lead, Ian Briggs, highlights the meticulous attention to detail, particularly in the glasswork that transitions from granular at the lower levels to more serene as it reaches the skyline. The building not only harmonizes with the street-level environment but also establishes a distinct presence in Auckland’s evolving cityscape.

KOROK’s Contribution

KOROK played a crucial role in ensuring The Pacifica’s safety and sound insulation by supplying all the fire and acoustic rated panels used in the lift shafts, risers, and ducts

Awards and Recognition

The Pacifica has garnered significant acclaim, including:

  • 2023 Concrete NZ Awards – Nauhria Premier Concrete Award – Winner
  • 2022 New Zealand Commercial Project Awards – Residential – Gold
  • 2021 International Property Awards: Asia Pacific – Best Apartment/Condominium New Zealand Award – Winner
  • 2021 Property Council New Zealand Rider Levett Bucknall Property Industry Awards – Multi-Unit Residential Property Award – Winner

Architectural Highlights

The Pacifica integrates luxury and functionality across its 273 apartments. Upper-level units feature winter gardens that provide a buffer between residents and the outside environment, echoing the sense of a traditional front garden. The interiors reflect contemporary New Zealand design with natural materials and darker timbers, creating a warm, sheltering atmosphere.

The Pacifica stands as a testament to modern residential architecture, combining luxury living with practical urban solutions. KOROK’s fire and acoustic rated panels played an essential role in this landmark project, reflecting our commitment to delivering high-performance building solutions. This project underscores our dedication to enhancing safety, efficiency, and comfort in luxury residential construction.

KOROK Systems used in this project

Lift Shafts, Risers, Ducts Fire and Acoustic Rated Protection

Lift Shafts, Risers, Ducts   

For lift shafts and duct walls, KOROK® offers significant advantages over traditional construction. As panels can be installed from one side only, there is no requirement to construct scaffolding inside the shaft, greatly reducing construction time and costs.

Related Projects

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BNZ Place: A Testament to Innovation and Sustainability

BNZ Place: A Testament to Innovation and Sustainability

CASE STUDY

BNZ Place: A Testament to Innovation and Sustainability

After nearly four years of design and construction, BNZ Place at 1 Whitmore Street in Wellington is officially open. This 12-storey, 17,000m² building, a collaborative effort between Studio Pacific Architecture and Jasmax, epitomizes practical and purposeful workplace design, combining sustainability, wellbeing, and functionality.

BNZ Place: A Testament to Innovation and Sustainability

Seismic Resilience and Safety

BNZ Place is one of the most seismically resilient buildings in New Zealand, featuring base isolation to protect against significant structural damage during earthquakes. Raised on a plinth to minimize flood risks and supported by piles extending 60 meters below ground, the building exceeds seismic strength requirements with an NBS rating above 180%.

Innovative Features and Sustainability

Targeting a 5 Green Star As-Built rating, BNZ Place incorporates high-performance solar control glass, energy-efficient systems, and a structural steel diagrid. Efficient floorplates, a double-height entry lobby, inter-floor stairs, and a rooftop courtyard contribute to its state-of-the-art design.

KOROK’s Contribution

KOROK played a crucial role in the construction of BNZ Place by supplying fire and acoustic walls for lift shafts, risers, and ducts. KOROK panels offer significant advantages over traditional construction, as they can be installed from one side only, eliminating the need for scaffolding inside shafts and reducing construction time and costs. Additionally, KOROK panels can be installed before the structure is watertight, preventing water ingress through open shafts.

A Collaborative Effort

The project involved collaboration with various stakeholders, including Newcrest LP, the developer behind the building. CEO Dan Huggins emphasized BNZ’s commitment to Wellington and its future. “BNZ Place reflects our commitment to the city and our vision for the future. We are thrilled to share this vibrant and innovative space with our customers, colleagues, and the people of Wellington,” he said.

BNZ Place at 1 Whitmore Street symbolizes resilience, innovation, and sustainability. With its doors now open, it stands as a testament to collaboration, forward-thinking design, and a commitment to a better future for Wellington.

KOROK Systems used in this project

Lift Shafts, Risers, Ducts Fire and Acoustic Rated Protection

Lift Shafts, Risers, Ducts   

For lift shafts and duct walls, KOROK® offers significant advantages over traditional construction. As panels can be installed from one side only, there is no requirement to construct scaffolding inside the shaft, greatly reducing construction time and costs.

Related Projects

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Wellington Convention and Exhibition Centre

Wellington Convention and Exhibition Centre

CASE STUDY

Wellington Convention and Exhibition Centre

Situated directly across from the New Zealand Museum, Te Papa, Tākina is a modern facility spread across three floors. The upper levels offer extensive conference spaces accommodating up to 1600 delegates, while the ground floor is dedicated to international and domestic exhibitions. Built to a 5-Star Greenstar standard, Tākina exemplifies sustainable building practices in New Zealand. We commend LT McGuinness Ltd for their exceptional leadership and execution throughout the Tākina project. Their focus on quality, safety, and innovation ensured that Tākina achieved high standards in fire safety, acoustic control, and construction efficiency.

Situated directly across from the New Zealand Museum, Te Papa, Tākina is a modern facility spread across three floors. The upper levels offer extensive conference spaces accommodating up to 1600 delegates, while the ground floor is dedicated to international and domestic exhibitions. Built to a 5-Star Greenstar standard, Tākina exemplifies sustainable building practices in New Zealand.

We commend LT McGuinness Ltd for their exceptional leadership and execution throughout the Tākina project. Their focus on quality, safety, and innovation ensured that Tākina achieved high standards in fire safety, acoustic control, and construction efficiency. Their collaborative approach and dedication to sustainable building practices have significantly benefited the project, and we are pleased to have been part of their team.

Wellington Convention and Exhibition Centre

Project Highlights:

  • Earthquake Protection: Tākina’s structural resilience is ensured by 32 base isolators, allowing for movement up to 750mm in any direction.
  • Innovative Design: The building features an expansive curtain wall, curved entries, and large stud heights, which posed unique construction challenges that were successfully managed.
  • Health and Safety: Despite the complexities, the project saw no major accidents, highlighting the effectiveness of rigorous health and safety protocols.
  • Budget and Timeline: With a transparent tender model and precise planning, the project was completed within budget and on schedule, despite market fluctuations.

KOROK Contribution

  • Product Supplied: 78mm Panels Gen 2
  • Service Provided: Lift Shafts, Risers, Ducts Fire and Acoustic Rated Protection

KOROK is proud to have supplied our 78mm Panels Gen 2 for the Wellington Convention and Exhibition Centre. Our participation in this project enabled us to enhance the efficiency of both the design and construction phases.

Key Features and Benefits of KOROK Panels:

  • Single-Side Installation: Panels can be installed from one side only, eliminating the need for scaffolding inside the shaft, which reduces construction time and costs.
  • Early Installation: KOROK panels can be installed before the structure is fully watertight, helping to prevent water from entering the building through open shafts.
  • Cost and Time Efficiency: The innovative design of KOROK panels streamlines the construction process, resulting in faster program times and overall cost savings.

The Wellington Convention and Exhibition Centre showcases modern architectural design and the performance of KOROK products. By choosing KOROK, LT McGuinness Ltd ensured that Tākina met high standards of fire safety, acoustic control, and construction efficiency. We are pleased to have contributed to this significant project, enhancing Wellington’s skyline and setting a benchmark in sustainable construction. For more information on how KOROK can enhance your next project, please contact us.

KOROK Systems used in this project

Lift Shafts, Risers, Ducts Fire and Acoustic Rated Protection

Lift Shafts, Risers, Ducts   

For lift shafts and duct walls, KOROK® offers significant advantages over traditional construction. As panels can be installed from one side only, there is no requirement to construct scaffolding inside the shaft, greatly reducing construction time and costs.

Related Projects

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Voco-HIE Hotel

Voco-HIE Hotel

CASE STUDY

Voco-HIE Hotel

KOROK® was involved in the construction of a dual-branded hotel in Auckland’s Central Business Precinct. Located at the corner of Albert and Wyndham Streets, this project, led by Icon NZ, began in 2019 and was completed in December 2021. The VOCO-HIE development is a 38-story building, standing approximately 135 meters tall, making it one of New Zealand’s tallest structures. The building offers expansive views across Waitemata Harbour and Mount Eden, featuring a modern design.

Building Design and Features

The dual-branded hotel includes:

  • A 4-story glazed podium with separate entries for both hotels.
  • Guest services such as an all-day restaurant, bar, fitness center, and retail spaces.
  • 294 Holiday Inn Express rooms on the lower floors.
  • 200 VOCO Hotel rooms on the upper floors.

The VOCO brand, chosen by global hotel operator IHG, emphasizes sustainability through initiatives like recycling plastic bottles for bedding and using honey from onsite bees. The Auckland VOCO hotel continues these practices, alongside the ‘Me Time’ concept focusing on premium beds, superior showers, user-friendly technology, and innovative lighting.

KOROK®’s Contribution

KOROK® provided high-performance fire and acoustic wall systems for the VOCO-HIE development. Key highlights include:

  • Fire Protection: KOROK® systems offer up to a 2-hour fire rating, ensuring strong fire safety.
  • Acoustic Performance: The systems exceed the minimum STC 55 rating for hotels, achieving an STC 63 rating, ideal for ensuring a quiet environment for guests.
  • Design and Installation: KOROK®’s interlocking panels simplified and sped up installation, reducing labor costs and construction time. The panels’ clip-together design allowed for easy installation by a small crew, with comprehensive installation guides and on-site training provided.
  • Space Efficiency: The small footprint of KOROK® panels maximized usable floor space, offering developers greater flexibility in building design and planning.

Environmental Commitment

KOROK® panels were manufactured in New Zealand from locally sourced materials and were custom-made to minimize waste. They are fully recyclable and reusable, aligning with the sustainable ethos of the VOCO brand.

Collaboration and Innovation

KOROK® and Icon NZ collaborated closely to devise solutions for lift shafts and staircases, reflecting a commitment to quality and innovation in construction.

KOROK® was proud to contribute to the VOCO-HIE dual-branded hotel project, providing high-performance fire and acoustic wall systems that supported the building’s design and sustainability goals. This project showcased KOROK®’s dedication to quality and innovative building solutions.

Voco-HIE Hotel
Voco-HIE Hotel

KOROK Systems used in this project

Intertenancy Apartment Systems Fire and Acoustic Rated Protection

Intertenancy Apartment Systems

At KOROK® we have developed a new series of KIR KOROK® Intertenancy Residential Walls that remove the need for linings in the ceiling plenum whilst maintaining fire resistance and acoustic control performance.

Related Projects

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Dunedin’s Social Housing Project

Dunedin’s Social Housing Project

CASE STUDY

Dunedin’s Social Housing Project

In 2022, Dunedin’s Loan and Mercantile building was transformed into the Suzanne Lund Community Loft Apartments, a notable social housing development. This project, driven by Russell Lund of Lund South Ltd, showcases the practical application of 78mm KOROK panels Gen 2.

Dunedin’s Social Housing Project

Proactive Design Leadership

Russell & Suzanne Lund’s proactive approach was essential in bringing this project to fruition. their decision to use KOROK panels ensured that the building met necessary safety and performance standards. The Lund’s leadership in design and development has set a positive example for integrating heritage preservation with modern housing needs.

Social Housing Impact

The Suzanne Lund Community Loft Apartments provide 30 social housing units, managed by the Salvation Army. This includes 28 one-bedroom units, one two-bedroom unit, and one three-bedroom unit, along with communal facilities such as a support office, community room, courtyard, drying room, and bike storage. This development addresses the need for social housing in Dunedin, offering a supportive environment for low-income tenants.

Flexibility of KOROK Panels

KOROK was chosen for its flexibility in meeting the project’s requirements. lightweight nature and strong performance were key in adapting the heritage structure to modern standards without compromising its historical integrity. This flexibility makes KOROK panels a trusted choice for diverse construction projects. The 78mm KOROK panels Gen 2, used extensively in this project, are known for their high performance and lightweight design. These fire and acoustic-rated panels are made from zinc-coated steel strips, meeting AS/NZS1397:2001 standards. KOROK panels offer excellent fire resistance and acoustic performance, making them suitable for various construction needs.

The use of 78mm KOROK panels Gen 2 in the Suzanne Lund Community Loft Apartments highlights their effectiveness in demanding construction projects. This case study demonstrates KOROK’s role in transforming a heritage building into a valuable social housing resource and emphasizes Russell & Suzanne Lund’s proactive leadership in creating community-focused housing solutions.

Dunedin’s Social Housing Project
Dunedin’s Social Housing Project
Dunedin’s Social Housing Project

KOROK Systems used in this project

Intertenancy Apartment Systems Fire and Acoustic Rated Protection

Intertenancy Apartment Systems

At KOROK® we have developed a new series of KIR KOROK® Intertenancy Residential Walls that remove the need for linings in the ceiling plenum whilst maintaining fire resistance and acoustic control performance.

Related Projects

Read more
Nugget Avenue Terraces

Nugget Avenue Terraces – Premium Terraced Living in Hobsonville Point, Auckland

CASE STUDY

Nugget Avenue Terraces – Premium Terraced Living in Hobsonville Point, Auckland

Discover Modern Living at Nugget Avenue Terraces

Nestled in the vibrant community of Hobsonville Point, Auckland, the Nugget Avenue Terraces offer contemporary, safe, and sustainable living. This terraced housing project was designed by Construkt Architects and expertly built by Universal Homes. The project highlights the cutting-edge KOROK Intertenancy Terraced Housing System, ensuring superior fire and acoustic performance for urban living.

Seamless Integration with Nature and Community

Nugget Avenue Terraces are designed to harmonize with the natural landscape of Buckley B Precinct. The homes showcase modern architectural elements, including bold colors and sustainable materials, making them a standout addition to the Hobsonville Point neighborhood. With a design that respects the land’s natural contours, these terraces offer not only aesthetic appeal but also an environmentally friendly solution.

Unmatched Safety with KOROK Intertenancy System

At the heart of this development is the innovative KOROK Intertenancy System, engineered for exceptional fire and acoustic protection. Traditional terraced housing systems often rely on internal linings for fire resistance, which can be compromised by penetrations. In contrast, KOROK’s system uses a robust steel and aerated concrete core, creating a highly durable barrier that significantly enhances fire protection between homes.

KOROK’s smart design ensures that in the event of a fire, its aluminum brackets melt on the fire-facing side, maintaining structural integrity on the opposite side. This safety feature gives residents peace of mind, knowing their homes are built with the highest safety standards in mind.

Why Choose KOROK for Terraced Housing?

  • Fire-Rated Protection: KOROK panels create a solid barrier that withstands high temperatures, ensuring resident safety.
  • Acoustic Efficiency: Enjoy quiet living spaces with superior sound insulation between homes.
  • Durability and Strength: Built to last, KOROK systems offer enhanced protection against external elements, ensuring long-term durability.
  • Faster Installation: With pre-finished panels, the KOROK system allows for quicker, more efficient construction, saving time and costs.
Nugget Avenue Terraces
Nugget Avenue Terraces

Collaboration for Quality

The success of Nugget Avenue Terraces is a result of the seamless collaboration between Construkt Architects and Universal Homes. Together, they delivered a high-quality living space that not only meets aesthetic and functional needs but also prioritizes safety, durability, and acoustic comfort.

Superior Fire and Acoustic Protection

The KOROK 78mm panels used in this project provide both fire resistance and noise reduction, making them the ideal choice for urban terraced housing developments. Their innovative design contributes to faster installation times and long-term reliability, enhancing the overall living experience.

KOROK Systems used in this project

Intertenancy Terraced Housing Systems

Intertenancy Terraced Housing

In terraced housing and town houses, conventional framed wall systems rely on the internal linings for fire-resistance. Penetrating these linings potentially destroys the fire-rated barrier.

Related Projects

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