KOROK is proud to have supplied the critical fire and acoustic wall systems for the Auckland Film Studio and Sound Stage project. Designed by Ignite Architects and built by Haydn & Rollett Construction, this facility sets a new standard in the New Zealand cinema industry.
Our 78mm KOROK panels Gen 2 were chosen for their superior fire and sound-rated properties, achieving a Noise Criterion rating below NC-20. This was crucial in ensuring optimal recording conditions, despite the studios’ proximity to urban noise sources like Auckland’s western rail line.
Sustainable Design and Construction
The project has been awarded a 4 Green Star As-Built rating, recognizing its sustainable design and construction practices.
KOROK is honoured to contribute to a project that not only pushes the boundaries of film studio design but also promotes sustainability and economic growth in Auckland. We look forward to seeing the long-term benefits this project will bring to the local community and the entertainment industry.
KOROK Systems used in this project
KOROK Cinemas
KOROK® is the number one choice for sound-proofing in New Zealand cinemas.
The Bayfair Cinemas project is part of a $115 million development that marked the introduction of United Cinemas to New Zealand. United Cinemas, a prestigious Australian-owned chain, has been a leader in the industry since 1987. Known for its luxury cinema experience, United Cinemas operates 46 theatres across Australia, and Bayfair Cinemas in Mount Maunganui is its first venture in New Zealand. The complex includes seven state-of-the-art screens, featuring the region’s largest screen with Dolby Atmos Digital Sound, creating an unmatched cinematic experience.
KOROK® systems were selected for this project to provide industry-leading acoustic performance. Our 78mm KOROK® panels were installed throughout the cinema complex, ensuring superior soundproofing between screens and public areas. This acoustic control is essential for a seamless and immersive movie experience, eliminating external noise and maintaining sound quality within each theatre.
KOROK® is recognized as the number one choice for soundproofing in New Zealand cinemas, thanks to our ability to deliver fire-resistant, durable, and cost-efficient wall systems that also meet the high acoustic demands of modern theatres.
Why Choose KOROK® for Cinemas?
Superior Acoustic Control: Our panels are engineered to significantly reduce noise transmission between spaces.
Fire-Resistant Performance: KOROK® systems comply with stringent fire safety regulations, ideal for public spaces like cinemas.
Cost-Efficient Installation: KOROK® panels can be installed quickly, reducing both time and labor costs.
The Bayfair Cinemas project is a showcase of KOROK®’s commitment to delivering top-tier acoustic and fire-rated solutions for high-performance environments like cinemas.
KOROK Systems used in this project
KOROK Cinemas
KOROK® is the number one choice for sound-proofing in New Zealand cinemas.
Hoyts Cinema Complex, – KOROK® Wall Systems in Action
The Ormiston Hoyts Cinema Complex is part of a large shopping mall development in South Auckland’s Flat Bush. With eight theatres, the project required effective soundproofing to enhance the cinema experience.
KOROK® Panels for Acoustic Performance
The theatre walls feature a double layer of 78mm KOROK® panels with a gap filled with acoustic batts, designed to prevent sound from travelling between theatres. This setup ensures clear and uninterrupted sound for moviegoers.
KOROK® wall systems are known for their acoustic properties, making them a common choice for cinemas in New Zealand. These panels help manage sound, offer fire protection, and are straightforward to install, meeting both safety and performance needs. For more information about how KOROK® can support your next project, contact us today.
KOROK Systems used in this project
KOROK Cinemas
KOROK® is the number one choice for sound-proofing in New Zealand cinemas.
KOROK® 78mm galv panels are rollformed from zinc coated steel strips. The steel from which the shells are manufactured conforms to AS/NZS1397:2001.
Steel shells have a base metal thickness of 0.4mm B.M.T. with a Z275 zinc coating. These panels have an aerated concrete core and weigh nominally 10.2kg per lineal metre.
Lift Shafts, Risers, Ducts – Fire and Acoustic Rated Protection
KOROK® fire and acoustic rated wall systems offer superior solutions for lift shafts, risers, and ducts. With our innovative panel design, you can install from one side only, eliminating the need for internal scaffolding and significantly reducing construction time and costs.
Key Advantages:
Single-side installation: No scaffolding required inside the shaft, speeding up the construction process.
Pre-weather installation: KOROK® panels can be installed before the building is watertight, protecting against water ingress through open shafts and risers.
For more information or technical support on KOROK® fire and acoustic solutions for lift shafts, risers, and ducts, contact us today. We’re here to assist with any questions or specific project requirements.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track
OR
13 mm GIB Fyreline® or acceptable GIB® alternatives x 120 mm strip with
sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm
drywall screws.
KOROK® is the leading provider of fire and acoustic rated protection for cinemas across New Zealand. Our systems are specifically designed to deliver superior soundproofing and fire resistance, making them the ideal choice for cinema construction and renovation projects.
Why Choose KOROK® for Cinemas?
Superior Soundproofing: Our fire-rated wall systems ensure minimal sound transmission between auditoriums, enhancing the cinema experience.
High Fire Resistance: KOROK® systems provide reliable fire protection, meeting New Zealand’s building code requirements for safety.
Proven Performance: With years of successful installations, KOROK® has become the trusted name in cinema construction.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track
OR
13 mm GIB Fyreline® or acceptable GIB® alternatives x 120 mm strip with
sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm
drywall screws.
Fire and Acoustic Rated Protection for Intertenancy Apartment Systems
In multilevel buildings such as apartments and hotels, traditional framed wall systems often depend on wall linings to achieve fire resistance and effective acoustic control. However, KOROK® has designed an innovative solution: KIR KOROK® Intertenancy Residential Walls. These advanced wall systems eliminate the need for linings in the ceiling plenum while maintaining exceptional fire resistance and acoustic performance.
This breakthrough simplifies the design, detailing, and construction of intertenancy apartment walls, leading to quicker construction times, less material waste, and significant cost savings.
Key Benefits of KOROK® Intertenancy Apartment Walls:
Proven fire-rated protection and acoustic insulation for multilevel buildings.
Solid wall construction for enhanced security and long-term durability.
Explore our CAD Library to access detailed DWG files for multilevel intertenancy systems. Download the full KOROK Intertenancy Multilevel Systems Literature to learn more about our fire and acoustic rated protection.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track
OR
13 mm GIB Fyreline® or acceptable GIB® alternatives x 120 mm strip with
sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm
drywall screws.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track
OR
13 mm GIB Fyreline® or acceptable GIB® alternatives x 120 mm strip with
sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm
drywall screws.
Intertenancy Terraced Housing Systems – Fire and Acoustic Rated Protection
In modern terraced housing and townhouses, traditional framed wall systems depend on internal linings to provide fire resistance. Any penetration through these linings can compromise the fire-rated barrier, increasing the risk of fire spread. The KOROK® Intertenancy System offers a superior solution, where the primary fire barrier is located between the structural frames, protecting the building on the side opposite to the fire.
How KOROK® Intertenancy Systems Work
The KOROK® Intertenancy System utilizes aluminium brackets to attach the KOROK® fire-rated panels to both frames. In the event of a fire, the brackets on the fire-exposed side melt, allowing the structure on the fire side to detach safely. This innovative design ensures that the KOROK® panels remain securely supported by the brackets connected to the non-fire side, providing continued fire protection and maintaining the integrity of the structure.
Acoustic and Fire-Rated Solutions for Terraced Housing
In addition to superior fire resistance, the KOROK® Intertenancy System offers excellent acoustic insulation, making it an ideal solution for townhouses and multi-residential developments. By minimizing noise transfer between units, the KOROK® system enhances privacy and comfort for occupants.
The KOROK® Cantilever feature in the Intertenancy Terraced Housing Systems ensures that the panels remain stable during a fire, further enhancing the safety and reliability of the system. This design meets strict building code requirements and is fully tested to withstand fire scenarios. KOROK® Cantilevers
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track
OR
13 mm GIB Fyreline® or acceptable GIB® alternatives x 120 mm strip with
sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm
drywall screws.